Automatic Gear Shaft Control GSW2001
Automation system for shifting and testing of vehicle gearboxes directly at the selector shaft
The Automatic gear shaft control GSW2001 is an automation system for shifting and testing of vehicle gearboxes, consisting of an actuator with integrated synchronous motors and travel-sensoring system as well as the appropriate power- and signalling electronics. The GSW2001 is used for practice-oriented gearbox shifting in stationary power train test benches and for testing of gearboxes. A variety of software for gearbox testing is available as option.
- Electronically controlled, electro-mechnical system, self learning
- 8 forward gears, 4 reverse gears, 1 idle position each can be stored in 32 data files
- Programmable path motions with travel-dependant forceand speed setting.
- Compensation of a centering error to the selector shaft
- Max. translatory setting travel: ± 30mm (operating stroke) + 100mm (park position)
- Max. rotatory setting angle: ± 130°
- Max. translatory setting force: ± 1200N
- Max. rotatory setting torque: ± 50Nm
(± 500Nm on request)
- Max. setting speeds: 1.6m/s referred to a virtual standard shift lever of 0.25m lengt or 0.23m/s for translation or 360°/s for rotation
Force measuring equipment
Most realistic gearshifting is feasible with the optional force measuring equipment, recognizing the rise in force at the synchronization point and a force-dependent passingthrough of the synchronizing range. Furthermore actual travel and force values are output as potential free analog voltages. After gear engagement the selector shaft, even when coupled, can be regulated by means of a software function that it is free of force. Thus it is possible to detect gear jumping and shift lever vibrations.
Shifting and selector force measuring
Shifting and selector force measuring by strain gauge force sensors which are integrated in the collet of the actuator. Thus the mass inertia of the actuator can be eliminated to a large extent.
Software modules for testing of manual gearboxes, checking of double shiftings by input of a shifting gate offset, testing for smooth operation of selector travels resp. shifting gates by force-controlled positioning of the shift lever resp. shifting gates and travel-controlled passing-through the selector travel resp. shifting gates, and the operation of automatic gearboxes are available.
|External second Handterminal HT9201 incl. connection cable, 3m and connector
|Electronic cabinet (Schroff Eurorack, RAL7021 and RAL7035) incl. installation and commissioning of GSW2001 components
|Electronic cabinet (Schroff Eurorack, RAL7035) incl. installation and commissioning of GSW2001 components
|Installation and commissioning of components of GSW2001 in a special cabinet requested or made available by the customer (cabinet not included)
|Air/Air-cooling unit incl. mounting into an electronic cabinet for increased ambient temperature range
from 0°C up to + 55°C
|Air/Water-cooling unit incl. mounting into an electronic cabinet for increased ambient temperature range
from 0°C up to + 55°C
|Climate control door, air/air-cooling incl. mounting into an electronic cabinet for increased ambient temperature range from 0°C up to + 55°C
|Superior test bench computer incl. software package